Arctic cat stator problems. should the other side have atleast a little resistance.

Arctic cat stator problems. There are a few places that rewind coils now. 1 Charge coil resistance should be . I'm calling B. Dec 9, 2016 · Possible stator, but I'd go through the wiring again, despite the new harness, and look for any chafing or shorts before I went down that road. I also did the BIC spring mod to the fuel pickups but the problem still occurring. 2-14. should the other side have atleast a little resistance. They located are in Mass. My experience with ZR electrical Oct 31, 2010 · Test specs on stator, I assume are like 30 Volts off the stator, need to know if frame ground is good for test or, is there some other option. 2 out of the one set of wires and 14. “X” amount of wire will give you “X” amount of ohms. Aug 15, 2012 · I have tested various components of my 2005 Arctic Cat 650 V2 ( Prairie motor ), because I am not getting spark to my plugs. Join the fun! Dec 10, 2010 · If after unplugging the 4-plug switch and using the jumper wire you still do not have spark or the spark continues to look weak this tells you that the problem is in the major ignition components like the stator, coils, cdi, spark plugs, spark plug wires or trigger coil. He posts over on the Arctic Chat site quite a lot. Bought this sled this fall. Aug 19, 2009 · There are all kinds of symptoms depending on if the stator goes totally bad or is "going" bad. I'd appreciate if anyone can take a look and confirm what I think the problem is. I actually haven't owned a snowmobile for a few years as I got away from trail riding but a new project had me looking for a budget utility work sled and I ended up getting a 1997 Bearcat 550 WT. If any of these are bad or open your stator is junk. Nov 20, 2016 · I've been having a battery charging issue on my 2008 Arctic cat prowler 650 xt. K. xtz,v2,550h1 all Sold, only cat left is the 50. After testing if stator is good or bad - If good, then on to the regulator, LOL might have to wash the bike for it The Suzuki Eiger models from 2002 to 2007 and the Arctic Cat 400 from 2003 to 2008 have a flywheel problem with detaching magnets that wreak havoc inside the engine’s stator case. Sounds like you have already properly by-passed the wiring harness and kill switches. You can get the stator rebuilt. The Cat book says the readings should be 13. Mine would not respond while wot Also check throttle safety switch. The coil insulation breaks down at high temperatures. Feb 12, 2017 · Update: I replaced the stator and the problem did not go away. When guys measure their stators when cold they may see something like 440 ohms or 435 ohms and think “It must be ok because it is in the range”. 08 to . Getting a top end on warranty which covers one side and other side is out of pocket. Mar 8, 2016 · I will correct my past statement, there are 2 plugs coming from the stator: one is the main harness (lights, tach, warmers, kill switch, etc) the second is the ignition harness - plugs directly to the CDI box. The first thing to check is the connection from the stator to the cdi. For instance a stator that is supposed to measure 450 ohms the manual may give you a range of 380 to 500 or so depending on the temperature of the stator. It has a brand new stator in it because we thought that was the problem. like run great the start to run bad after warming up. but sounds like stator Dec 24, 2005 · I called Cat race dept. And have ***** spark. 6 Does this mean my stator is bad, and would this be off enough to keep it from firing Dec 5, 2008 · If your only pulling those rpms, I would say your servo motor is not opening the power valves. testig coils, bypassing the tss switchjust a couple like that. Stator testing out of a sled. 48. Apr 3, 2018 · Wanted: Dead 1990's era Stators and CDI boxes The link below leads you to my Cat electrical diagnosis videos. I also used some blue lock tite for "why not". Oct 22, 2008 · Stator problem! Jump to Latest Arctic Chat Forum is a community to discuss Arctic Cat 400, 440, 500, 650, snowmobiles, sleds, ATV's and more. It seems even Arctic Cat went one size larger since the first 07's came out. Take your "bypass" plug that came in your tool kit or make one up. Feb 13, 2017 · Basically I took that as Arctic Cat has been using substandard electrical part suppliers and you never know what is going to play up. I've seen other Arctic Cat's for sale, with the comment "Stator has been replaced". I have run the ohm test on both components and they are ok. I'm a new member and would like some feedback on problems with the starter gears on Arctic cat atvs. 8. The epoxy that attaches the magnets to the flywheel’s inner rim dissolves over time by the additives in the engine oil, resulting in the magnets detaching and Arctic cat snowmobile stators are prone to failure. Dec 17, 2002 · But surely worth replacing or swapping, before pointing at the stator. Ran fine then died. It is a 4 wire plug with 3 female and one male conectors. I believe my problem is either the pickup coil or the stator. Arctic Chat Forum is a community to discuss Arctic Cat 400 Apr 26, 2012 · Flywheel Magnets - ever heard of such a problem from another manufacturer (besides Suzuki) Wiring harness issues. I had a similar problem with my 05. Arctic Chat Forum This can be caused by several other problems, however, so the only way to be sure that your stator has gone bad is to perform a series of tests using a multimeter. The guy before me ran ethanol, and never told me. Apr 3, 2018 · The AC power windings have nothing to do with the ignition coils on a stator. Oct 7, 2017 · Arctic Cat Rear mud guards Pace Steering linkage, Sway bar Bad ass Tie rods, Radius rods UTV Clutch fan, Harness's 30" Tensor Tires MLS Sharper steering kit, Steering Rack Carrier Dalton clutch Easy Ryde Muffler Seizmik Side Mirrors Rear Axle, Hub Update Odyknuck Axle nut retaining plate Spring Brake Thingy Parking Break Ryco Street legal Oct 20, 2011 · This pertains more to the 1990’s Cat stators and a little less to the newer style stators. May 26, 2015 · Stator Problem or? Jump to Latest Arctic Chat Forum is a community to discuss Arctic Cat 400, 440, 500, 650, snowmobiles, sleds, ATV's and more. If you have never used a Cat service manual, they are poorly laid out and vague. He seems like a real nice guy, I talked to him on the phone a couple of times. Is this magnet epoxy issue still present in the 2017 models or did Arctic cat remedy the situation? Jul 21, 2020 · Edit: For clarification, the stator cover screws are 10 foot pounds. Mar 6, 2010 · 5. Team ArcticChat Dec 14, 2021 · Unique stator Problem. This is pretty much based upon room temperature readings. No signal during turn over. The resistance on the stator is within the specs, which leads me to beleive the CDI is the culprit. Hope this maybe helps someone down the road. 5. Jan 1, 2011 · 2006 ARCTIC CAT 700EFI SE (Now belongs to Dad) Burnt Orange, AC shock covers & hand guards, WARN 2500 w/ Amsteel rope, AC bumpers, 27" XTR's on 14" machined ITP 7's, SpeedRack backrest, front & rear rack extensions, reverse light, AC heated grips, 60" American Eagle plow. the lighting coil is supposed to be . Arctic Chat Forum is a community to discuss Arctic Cat 400, 440, 500, 650, snowmobiles, sleds, ATV Jan 12, 2013 · Just Google the the zl 500 ohms specs just did Please double check 490 is one I just replaced a stator on efi Common problem. I wish this wasn't and issue because these sleds IMO are the best mountain sled on the snow I own and 800 axys and I like the Cat better but it does not matter if the damn thing wont start! May 16, 2020 · 2003 Arctic Cat 400 No spark. Nov 29, 2010 · Welcome to ArcticChat. I know this isn't in Cat's tolerences it seems but would either of these issues cause it to quit now and then? Get a Multimeter here http://amzn. Everyone knows when they look at their stator ohm specs that they give a range. He recently did a stator for my son's '99 ZR600 and it runs great now. Overall problem is not getting any spark. Apr 10, 2005 · Just wanted to post a follow up to the problem I was having. Changed coil same result. 2 days ago started good then yesterday no spark. Checked ground wires. 5 this leads me to believe the stator is bad but i'm awfully unsure of myself on Dec 28, 2021 · Hi everyone, I'm new to the forum and also new to Arctic Cat snowmobiles. 2 out of the others. The trouble with this model is a discrace. However, when I run the DC volt test on the pickup coil I get nothing. Off load arc to the black wire running to the coil. Mar 7, 2011 · Re: Arctic Cat Stator Problems. what are your old stator readings? most rewind stators are bad aftermarket even new out of the box. The cdi box has diodes in it and converts the ac power to dc power and outputs that power to the coils. Jan 28, 2007 · Anyting over ~6000 RPM and the sled would die. Nov 11, 2010 · Hello Arctic cat fans. As Glenn said its replace items till you find whats makes it run properly. Oct 14, 2009 · Blaine Discussion starter. If after unplugging the 4-plug connector there is no spark or the spark still looks weak, this tells you that the problem is in the major ignition components like the stator, coils, cdi spark plugs, spark plug wires or trigger coil. All in spec-Metered stator timing sensor 1 and 2. Mar 22, 2016 · I checked it the voltage coming out of the stator. Join the fun! Sep 7, 2021 · I have come across a lot of information regarding the magnets in the flywheel for the stator having the epoxy Bond weaken from heat and come free. I put a couple of videos together showing how to test a stator. The oldest Arctic Cat stator I rebuilt was a 1974 panther. Link to video below, Arctic Cat 400 4X4 Ignition Problem (Flywheel Magnets) - YouTube Nov 8, 2011 · I replaced the stator thinking that was my problem; it was not. The stator costs $700 bucks for a new one, and $350 to rebuild an old one. Jan 31, 2011 · Almost positive its electrical, sometimes it will have great spark and ride great for a long time, then the next day it will pop bang and miss and wont want to turn over 8000 rpm. I'll test it with a volt meter and no matter what I do the voltage stays the same. No spark. But before it sat for a year it had great spark, and now it does not. Feb 21, 2011 · Sled was only running on one cylinder. #1 · Oct 14, 2009. This is not just a website but a community dedicated to all things Arctic Cat. The only one I did with points was a 1976 Ski Doo Alpine recently. Join the fun! Dec 1, 2011 · So far the newest stator I've rebuilt is from a 2008 M8. long story short: The main components are the flywheel, stator, trigger/pulser coil and CDI box. I called Cat and they are aware of this problem and are claiming misadjusted timing or valves. Actual reading was 1. Keep in mind to inspect all wires coming from the stator to cdi, and timing sensor. These are the wires that run the cdi. If you have had any problems with the gears breaking the stator cover or engine case please let me know. 11Ω +/- 20% i got a reading from . 300 and 500 don't have the issue. Nov 22, 2008 · Towed it out Dealer figured stator but when he tore into it found scored piston and cracked cylinder. Tss. Both in spec-Metered all primary coils. I'm buying this sled for my 13 year old to ride. Nov 18, 2006 · Find the stator plug where it comes out of the engine behind the recoil. Oct 20, 2011 · A stator’s ohms are based on the amount of wire on the coil. Hood harness was routed between rewind/stator housing and frame and had 4 wires Dec 30, 2021 · 2004 Artic Cat 400 quad. Before replacing anymore, I traced and tested the throttle switch (at flipper) through the harness and also the TSS and the ohm test pass recommended. I am looking to test the stator on my 2016 ZR8000 everywhere I look to test the stator it tells me there should be a plug that has 3 wires of the same color to test but I don't see that in the bundle of wiring I want to confirm stator is good before replacing the regulator. The low side coil on his stator read 360 ohms and it should have measured 450 ohms. Jan 28, 2008 · The owner is replacing the stator at the moment. New stator and flywheel, new coil and plug, new regulator and relay. In some cases you get no spark. I could not find any torque specs for the stator bolts, so I reverse engineered it with my torque wrench and came up with an unofficial number so I wont post it here based on advice from mbrant1402. And last would be the stator. aka - gammer Arctic Cat Action Dealer Videos <- My YouTube Playlist for the 1989-2019 Arctic Cat Snowmobile Action Dealer Videos. 3 - . 6-14. Feb 29, 2012 · Go to my youtube channel and start watching videos. In this article, you’ll find everything you need to know about your ATV’s stator, including what it is, what it does, and how do you test to see if it is bad. i. 22 ohms. Is this a common problem for Cat's? I've owned Polaris for 20 years and never had a problem. All in spec Mar 17, 2008 · once my winter trail riding is over I think I'm going to change it! I checked the AC voltage from the stator it was about 75 AC volts at 5000rpm so did the Cat dealer and everything is fine but I believed the stator is the problem. This site contains the largest collection of Arctic Cat Help, Arctic Cat News, Arctic Cat Discussions and Arctic Cat Tips & Tricks. Most of the post I see have the problem affecting Arctic cat alterra's that are around 2007 to 2010. Feb 21, 2018 · From what I understand, the only way to go with stators is genuine Arctic Cat stators (expensive) or rewound Arctic Cat stators. The low-side coil was bad. It is hard to tell but after pulling about 5 times, it reads 9. -Metered all secondary coils. I road it for a 50 mile ride & the mis it would come & go. I have a 1998 Arctic Cat Powder Special 600 efi LE. No Spark. 5MM Over-bore, Zuki top end rebuild @ 4700 Nov 11, 2012 · Here is a video I shot on troubleshooting an intermittent spark problem I had on a customer's 400 4X4 automatic. I've replaced six stators in this sled over the last 3 years. Since this issue I've put a new battery and stator in and still have problems. All in Spec-All coils and sensors metered directly from the pins on the ECU plugs to rule out any resistance in plugs or wiring-Stator removed and visually inspected all wires O. Especially in the following late models (click on the model name for the correct stator): Crossfire F100, Firecat M1000 / M80000 / M6 600 Mountain Cat / M8 800 Sno Pro T500 / XF800 / ZR8000 from 2004-2007 Mar 21, 2013 · i tested the stator a couple times today with different multimeters each time and found that all of the "windings" were extremely close to the specs i got from country cat (they emailed me the service manual) except for the lighting coil. e. I tested the stator resistance: Trigger is supposed to be between 160 and 240. & talked to Al Shimpa as this sled was bought on the race program, No Warrenty. Every once in a while a guy has bad reeds causing a "miss" and thought that the stator was going bad. i looked at the wire, and it was the Oct 20, 2014 · Ive come down to either the CDI and Stator. I sent stator back to re-done. Join the fun! Feb 2, 2020 · -Metered all stator coils. Save Share Oct 20, 2011 · This pertains more to the 1990’s Cat stators and a little less to the newer style stators. Things we have done/checked. 9 Source is supposed to be . 2500km om machine Apr 8, 2009 · i assumed i pulled a wire while i was putting on the front fenders, i took them off and found a wire that was disconnected, i didnt look at what it was for soldered it back together and it started up, but it wouldnt rev past half throttle without backfiring very bad through both the carbs and the exhaust. Only way I know to test is: put the sled on the stand, warm the engine up, and hold the throttle to the bar, the servo will cycle when the engine reaches the proper RPM ( 03, should op right around 7,000 to 7,200). Nov 21, 2012 · 2008 m1000 stator problem. I also have a video on how to test the trigger/pulse coil. For a refresher, my 650 was kicking out of gear at high speed (around 55 mph). Next between black/red and red/white should be 17 ohms + - 20%. THe stator outputs ac power to both the CDI box and to your voltage regulator. Feb 17, 2021 · the new stator lighting coil could be bad as you have lights with old stator. Jul 31, 2015 · 2002 Arctic Cat 500 FIS Auto I haven't heard of many stator problems, glad you found it. I heard you can check the voltage coming from the stator, they were saying somewhere around 50V. Arctic Cat Electrical Testing Feb 3, 2011 · 2003 400 auto won't startno spark. if your having issues with your AT Apr 23, 2014 · Full set of RTR bushings, Mini Circuit-Breakers, Looped Crank Vent, Inline Fuel Filter, 26-10-12&26-12-12 ITP Mud-Lite XTR, Easy Adjust PMS Screw, Front Frame Dog Bone Brace 2516-852, Foot Brake Delete, Clipped And Drilled, Tiny Tach, Mod-Shop Clutchwork, EPI Natural Secondary Spring, Replaced Headlights With 2x Rigid Dually D2 LED Driving Lights, 0. I know you checked the smart valves, I had similar issues with bad smart valves but it only happened with less than a half tank of fuel. 8-20. 32 and . Feb 2, 2014 · Hi all, new member to Arctic cat forum. the original stator could have bad high speed coil but you need to rule out power valve problem and fuel delivery problem 1st. 00 and guarantees them for two years. The lighting coils are the yellow leads should be . I am perfectly fine paying for mechanical wear items or failures self inflicted. Jan 19, 2022 · I need some help, I have not found the information I am looking for. Took the sled out to the Black Hills of SD, again sled went about 150 miles and stator is failing again. My battery is slowly draining over time. It kept fouling plugs left and right. I still have a couple more to do. Now this it the factorys way of finding the problem if everything all checks out OK on the bench with meters. This is a $40 part. to/2nL1RKwToday i'm going to show you how to Test the stator on a Arctic Cat 650H1 ATV. First check the connections from the stator to the cdi. He rewinds most Cat stators for $150. It was 175. I wish you luck on this one. My ATV is babied. On these ones I actually go a size or 2 larger on the wire because there's room for it. Arctic Chat Forum is a Feb 19, 2012 · Special thanks to Wyo_H1_Cat for his detailed procedure in this post. Look in back of a SNOWTECH magaxine for "Stator Corp". Arctic Cat needs to come to the party for these unique issues in my opinion. testig coils, bypassing the tss switch, changing a timing key (most of the steps of changing a stator)just a couple like that. I initially thought it was the ignition coil, but now I'm thinking it's the stator. com - The Internet's largest Arctic Cat Forum. At least the good news is the stator covers is easy to get too! Dec 13, 2009 · i just tested stator on 96 zrt 800 i got the 25 ohms but the needle didn't move on the 450 ohms test i don't have digital gauge so i set it to 10x on dial the 25 ohms read 2. This was on an EFI sled. 12. The ZR stator is a known problem. Aug 9, 2011 · Had a dealer tell me that all the stator problems are with the 400. 6. So, now that we know some of the differences and similarities in different year/model stators let me list many of the common symptoms of a stator that has gone bad or is going bad: Hard starting: Hard starting when cold or won’t start when cold. Sled went about 150 miles and stator burned up. Jump to Latest Arctic Chat Forum is a community to discuss Arctic Cat 400, 440, 500, 650, snowmobiles, sleds, ATV's and more. . S. Oct 14, 2009 · I put a couple of videos together showing how to change out a stator. Sometimes you get weak spark and sometimes you get a missing condition a couple of seconds after you push the throttle. 2766 posts · Joined 2004. Stator removal: Stator Removal Stator reinstall: Dec 31, 2007 · Do you have a ohm meter? Here we go on, the stator check between red/white and black/white should be 160 ohms + - 20%. Previous owner had stator re done. New stator. esrp tepvv rtdnm pogfm ehcuks jsnj sahizio khszi kdrvbh kfqy